Graco Inc Septic System 260100 User Manual

Instructions - Parts List  
APEX  
Oil Transfer Pump  
311305E  
EN  
For pumping non-flammable fluids, including motor oils, hydraulic  
fluid, and antifreeze only. Do not use to pump water.  
Model 260100, 5.8 gpm (22.0 lpm), 65 psi (.45 MPa, 4.5 bar) 12 VDC  
Model 260101, 4.25 gpm (16.1 lpm), 65 psi (.45 MPa, 4.5 bar) 115 VAC  
Model 260102, 8.0 gpm (30.3 lpm), 30 psi (.21 MPa, 2.1 bar) 115 VAC  
Model 260104, 4.25 gpm (16.1 lpm), 65 psi (.45 MPa, 4.5 bar) 230 VAC  
Important Safety Instructions  
Read all warnings and instructions in this  
manual. Save these instructions.  
Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441  
Copyright 2005, Graco Inc. is registered to I.S. EN ISO 9001  
 
Warnings  
WARNING  
PRESSURIZED EQUIPMENT HAZARD  
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the  
eyes or on skin and cause serious injury.  
• Follow Pressure Relief Procedure in this manual, when you stop dispensing and  
before cleaning, checking, or servicing equipment.  
• Tighten all fluid connections before operating the equipment.  
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immedi-  
ately.  
EQUIPMENT MISUSE HAZARD  
Misuse can cause death or serious injury.  
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.  
• Do not exceed the maximum working pressure or temperature rating of the lowest  
rated system component. See Technical Data in all equipment manuals.  
• Use fluids and solvents that are compatible with equipment wetted parts. See Tech-  
nical Data in all equipment manuals. Read fluid and solvent manufacturer’s warn-  
ings. For complete information about your material, request MSDS forms from  
distributor or retailer.  
• Check equipment daily. Repair or replace worn or damaged parts immediately with  
genuine Graco replacement parts only.  
• Do not alter or modify equipment.  
• Use equipment only for its intended purpose. Call your Graco distributor for informa-  
tion.  
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and  
hot surfaces.  
• Do not kink or over bend hoses or use hoses to pull equipment.  
• Keep children and animals away from work area.  
• Comply with all applicable safety regulations.  
BURN HAZARD  
Equipment surfaces and fluid that’s heated can become very hot during operation. To  
avoid severe burns, do not touch hot fluid or equipment. Wait until equipment/fluid has  
cooled completely.  
311305E  
3
 
Installation  
Installation  
3. Apply pipe sealant (not the supplied PVC  
cement) to the threaded end of the suction  
tube and then screw the tube into the pump  
inlet port. Make sure tube is tight.  
The oil transfer pumps are positive displace-  
ment pumps. The motors are drip proof rated  
at 3/4 hp. The motors have sealed bearings  
and require minimal maintenance. All models  
come with hose, nozzle, 34 in. (864 mm) suc-  
tion tube assembly, and bung adapter.  
4. Insert suction tube already attached to the  
pump through bung adapter and lower the  
pump onto the bung adapter. Position the  
pump as desired and tighten swivel nut to  
the bung adapter (14).  
When unpacking check for shipping damage.  
Report any shipping damage to delivering car-  
rier immediately. See Parts, page 8.  
Mounting Hose and Nozzle  
1. Before connecting hose to the pump, pour  
8 oz (0.24 l) of oil in the pump outlet port so  
that the pump does not run dry during initial  
start-up.  
Mounting Pump on Barrel or  
Tank  
1. Install bung adapter (14) in barrel bung and  
tighten.  
2. Apply pipe sealant to male threads of the  
elbow (12) and screw the elbow into the  
outlet port.  
2. Assemble suction tube sections (18) by  
applying PVC cement (21) to the inside  
diameter of the PVC couplers (19, 20).  
Make sure PVC cement is applied to the  
complete inside diameter and slide the pipe  
sections into the coupler with a twisting  
motion.  
3. Apply pipe sealant to one end of hose  
assembly (17) and screw hose end into the  
elbow (12).  
4. Apply pipe sealant to other end of hose  
assembly and screw the nozzle (15, 16)  
onto the hose.  
For tanks deeper than 36 in. (914 mm) you  
will need a standard 1 in. (25 mm) pipe  
with 1 in. npt threads on one end. If pump-  
ing used oil, install suction screen assem-  
bly, Part No. 260306, to filter large  
contaminants.  
For tanks less than 36 in. (914 mm) deep,  
cut the suction tube to leave about 2 in. (21  
mm) of clearance between the bottom of  
the suction tube and the bottom of the  
tank.  
4
311305E  
 
Operation  
Electrical Installation  
115 VAC and 230 VAC  
Operation  
CAUTION  
Do not operate pump dry. Do not run pump for  
more than 5 minutes with nozzle closed.  
The 115 VAC models (260101 and 260102)  
come wired with a short power cord and a  
grounded electrical plug. Power to the unit  
must be 115 VAC single phase. If an extension  
cord is required, it should be a 3-wire cord with  
a ground. Use a 20 amp circuit to supply power  
to the pump.  
See Parts, page 8 for items referenced in  
parentheses, i.e., (17).  
1. On/Off switch is located on the motor (9).  
Move switch to ON position.  
2. Insert nozzle into container or fill tube and  
open nozzle to dispense fluid.  
The 230 VAC model (260104) is not shipped  
with a power cord and plug. You must pur-  
chase and install an appropriate power cord  
and plug that meets your local electrical codes.  
3. Close nozzle to stop flow. The pump has an  
internal bypass valve that will bypass the  
fluid internally with nozzle closed.  
4. Immediately after dispensing, turn switch to  
OFF position.  
Electrical Installation  
12 VDC  
The 12 VDC model (260100) is not shipped  
with a power cord since the installation will  
determine the length of the power cord.  
Pressure Relief Procedure  
1. Verify the on/off switch is in the off position.  
1. Verify pump switch is OFF.  
2. Remove the wiring junction box cover by  
removing the four screws.  
2. Open nozzle to relieve any residual pres-  
sure.  
3. Use 10 AWG wire to connect the red (+)  
and black (-) wires to the 12 VDC supply.  
3. To prevent damage to the pump, use inlet  
suction screen (260306) when pumping  
used oils.  
4. Reattach the wiring junction box cover with  
the four screws.  
311305E  
5
 
Troubleshooting  
Troubleshooting  
Problem  
Cause  
Solution  
Motor runs but pump will not  
prime.  
Motor rotation wrong.  
(260100 only)  
Check wiring instructions for  
possible problems.  
Dirt under pressure relief valve. Remove pressure relief valve  
and inspect, clean, or replace if  
damaged.  
Worn or damaged gears.  
Remove cover and inspect  
gears. Replace if worn or dam-  
aged.  
Oil level low.  
Refill tank.  
Cover seal (5) damaged.  
Replace if worn or damaged.  
Remove and clean or replace.  
Inlet suction screen clogged  
(used oil).  
Air leak in suction tube.  
Inspect all joints in suction  
tube, make sure all threaded  
joints have sealant applied.  
Air lock in system.  
This may occur if filter or meter  
or automatic shut-off nozzle is  
used. If this occurs, fill pump  
and meter with fluid through  
top of pump.  
Motor does not run at proper  
speed.  
Check electric connections.  
Ensure supply voltage is at  
proper level.  
Oil leaking in motor mount.  
Faulty or damaged motor shaft Replace shaft seal (4).  
seal.  
Operating pump extended time Do not exceed 5 minutes of  
with nozzle closed.  
operation with nozzle closed.  
Motor shaft worn.  
Replace motor if shaft has  
groove worn in seal area.  
6
311305E  
 
Troubleshooting  
Problem  
Cause  
Solution  
Clean or replace.  
Unit pumps but output flow is Clogged inlet suction screen  
low.  
(used oil).  
Air leak in suction tube.  
Check to make sure all joints in  
suction tube are sealed.  
Suction tube too close to tank Suction tube must have a 2 in.  
bottom.  
(51 mm) minimum clearance.  
Tank empty.  
Tank not vented.  
Refill tank.  
Tank must be vented to atmo-  
sphere.  
Worn or damaged gears.  
Remove cover and inspect  
gears. Replace if worn or dam-  
aged.  
Damaged motor.  
Replace motor.  
Clogged suction tube, hose, or Inspect and clean.  
nozzle.  
Motor stalls when nozzle is  
closed.  
Bypass relief valve is stuck.  
Inspect relief valve, making  
sure ball is free. Replace if  
damaged.  
Low supply voltage.  
Check supply voltage.  
Gears damaged and binding. Inspect gears. Gears should  
turn freely. Replace if dam-  
aged.  
Faulty motor.  
Replace motor.  
Motor overheating.  
Gears binding.  
Check to make sure gears turn  
freely on shaft.  
Operating pump extended time Do not exceed 5 minutes of  
with nozzle closed. operation with nozzle closed.  
Clogged inlet suction screen. Clean or replace.  
Clogged suction tube, hose, or Inspect and clean if required.  
nozzle.  
Operating pump more than 30 Limit operation to 30 minutes  
minutes continuous duty.  
per hour.  
Switch will not turn pump on. Blown fuse or circuit breaker. Check electrical supply.  
Electrical problem.  
Defective switch.  
Check that supply voltage is  
proper and getting to pump.  
Check and replace motor (9) if  
defective.  
Damaged or defective motor. Check motor, replace if dam-  
aged or defective.  
311305E  
7
 
Parts  
Parts  
Model 260100, 12 VDC  
Model 260101, 115 VAC  
Model 260102, 115 VAC  
Model 260104, 230 VAC  
9
4
12  
13  
1
5
8
7
10  
14  
11  
3
2
6
21  
18  
20  
16  
15  
17  
19  
8
311305E  
 
 
Parts  
Ref.  
Ref.  
No. Description  
Qty.  
No. Description  
Qty.  
12 ELBOW, street, 3/4 npt  
13 SCREW, cap, 5/16-18  
14 ADAPTER, bung  
15 NOZZLE  
16 VALVE, ball  
17 HOSE, petroleum  
18 PIPE, PVC  
19 COUPLER, PVC, female  
20 ADAPTER, PVC male  
21 CEMENT, PVC  
22LABEL, warning (not shown)  
Part no. 15G901  
1
4
1
1
1
1
2
1
1
1
1
1
2
3
4
5
6
7
8
PUMP BODY  
ADAPTER, pump motor  
GEAR, pump  
SEAL, shaft  
O-RING  
SCREW, 3/8-16 socket head, cap  
BALL, relief valve  
PIN, dowel, steel, 3/8 x 3/4  
1
1
2
1
1
4
1
1
1
1
1
9a MOTOR, 115 VAC  
9b MOTOR, 115 VAC, 8 gpm  
9c MOTOR, 12 VDC  
9d MOTOR, 230 VAC (This model does  
not include power cord and plug. Must be  
purchased separately.)  
Replacement Danger and Warning labels,  
tags, and cards are available at no cost.  
10a SPRING, relief valve  
1
1
115 VAC, 12 VDC  
10b SPRING, relief valve  
115 VAC, 8 gpm  
11 PLUG, 1/2 npt  
Kits  
Kit  
Number Description  
Includes Items  
260040 ELBOW, street, 3/4npt  
260061 ADAPTER, bung  
260125 KIT, valve  
12  
14  
15, 16  
17  
4, 5  
3, 4, 5  
7, 10a, 11  
260216 HOSE, 8 ft  
260292 KIT, packing  
260293 KIT, gear  
260297 KIT, pressure relief  
(models 260100, 260101, and 260104)  
260298 KIT, pressure relief  
7, 10b, 11  
(model 260102)  
260300 KIT, suction pipe  
18, 19, 20, 21  
260495 KIT, fluid, 115 VAC, 230 VAC, 12 VDC 1, 2, 3, 4, 5, 7, 8, 10a, 11,  
(models 260100, 260101, and 260104) 13  
260496 KIT, fluid, 115 VAC, 8 gpm  
(model 260102)  
260497 KIT, motor, 115 VAC  
260498 KIT, motor, 115 VAC, 8 gpm  
260500 KIT, motor, 12 VDC  
260499 KIT, motor, 230 VAC  
1, 2, 3, 4, 5, 7, 8, 10b, 11,  
13  
9a  
9b  
9c  
9d  
311305E  
9
 
TechnicalData  
Technical Data  
Maximum Working Pressure  
Automatic Relief Setting  
65 psi (0.45 MPa, 4.5 bar)  
Models 260100, 260101, 260104:  
65 psi (0.45 MPa, 4.5 bar)  
Model 260102:  
30 psi (0.21 MPa, 2.1 bar)  
Model 260100: 5.8 gpm (22.0 lpm)  
Model 260101: 4.25 gpm (16.15 lpm)  
Model 260102*: 8.0 gpm (30.3 lpm)  
Model 260104: 4.25 gpm (16.15 lpm)  
1 in. npt  
Output Flow  
Inlet Size  
Outlet Size  
Weight  
3/4 in. npt  
Model 260100: 34 lb (15.3 kg)  
Models 260101, 260102, 260104:  
25 lb (11.25 kg)  
Dimensions  
Voltage/current  
Model 260100: 12 VDC, 35 amps  
Models 260101, 260102:  
115 VAC, 60 Hz, 9.2 amps  
Model 260104: 230 VAC, 50/60 Hz, 4 amps  
Model 260101, 260102 only: 30 in. (762 mm)  
8 ft (2.4 m), 3/4 in. (19 mm) ID  
Power Cord  
Hose size  
Suction tube  
Wetted parts  
34 in. (864 mm)  
carbon steel with zinc plating, stainless steel,  
galvanized steel, aluminum, nitrile, rubber, PVC,  
PVC cement  
*Model 260102 is intended for use with fluid viscosities of 1000 centistokes (5000 ssu) or less.  
For fluids with viscosities greater than 1000 centistokes use pump model 260101.  
10  
311305E  
 
Technical Data  
Dimensions  
A
B
C
Length (A)  
Inches  
Height (B)  
Inches  
Width (C)  
Models  
mm  
mm  
Inches  
7.75  
6.75  
6.25  
6.5  
mm  
260100  
260101  
260102  
260104  
13.25  
12.5  
336.5  
317.5  
323.8  
349.2  
8
8
8
8
203.2  
203.2  
203.2  
203.2  
196.8  
171.4  
158.7  
165.1  
12.75  
13.75  
311305E  
11  
 
 
TechnicalData  
Performance Chart  
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GPM  
ꢀLPM  
ꢋ  
ꢈꢁ  
ꢀꢈꢆ  
ꢀꢇꢂꢃꢇ  
ꢀꢉꢉꢃꢊ  
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! ꢋꢄꢇꢄꢇꢁ ꢉꢋꢄꢇꢄꢅ  
0RESSURE  
RELIEF OPENS  
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# ꢌ ꢉꢋꢄꢇꢄꢉ  
12  
311305E  
 
Notes  
Notes  
311305E  
13  
 
Graco Standard Warranty  
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in  
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty  
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by  
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written  
recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty  
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of  
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with  
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or  
maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of  
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned  
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will  
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED  
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy  
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or  
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A  
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT  
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to  
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these  
warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or  
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the  
negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,  
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la  
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite  
de ou en rapport, directement ou indirectement, avec les procédures concernées.  
Graco Information  
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.  
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
Original instructions. This manual contains English. MM 311305  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA  
Copyright 2005, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.  
Revised August 2012  
 

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