Ingersoll Rand Septic System 67072 User Manual

67072  
OPERATOR’S MANUAL  
RELEASED:  
REVISED:  
(REV. G)  
3-7-06  
1-05-10  
67072 CYCLE CONTROLLER  
(PNEUMATIC COUNTDOWN TYPE)  
FOR 3/8”, 1/2” & 1” DIAPHRAGM PUMPS WITH 1/4” AIR INLETS  
67072 CYCLE CONTROLLER RETRO-FIT KIT.  
This kit includes additional parts to do a field retro-fit to standard pumps  
models as follows:  
3/8” -- PD03P-XXX-XXX (refer to page 3).  
1/2” -- 66605X-XXX, PD05P-XXX-XXX, PD05P-XXX-XXX-B and  
PD05R-XXX-XXX-B (non-metallic air motor)(refer to page 3).  
1” -- 6661AX-XXX-C, 6661BX-XXX-C (refer to page 3), 66610X-  
XXX-C, 66611X-XXX-C, 66612X-XXX-C and 66613X-XXX-C  
(refer to page 4).  
3/8” and 1/2” Pumps - Pilot plug and replacement “O” ring(s).  
1” Pumps -Screws, plate, gaskets, & template for leg modification.  
GENERAL DESCRIPTION  
The diaphragm pump Cycle Controller Assembly provides logic control  
forpresetdispensing.Wheninstalledonadiaphragmpump,itcanmoni-  
tor the diaphragm pump pulse or cycle and allow the user to accurately  
control the number of cycles the pump will produce. This will effectively  
allow a preset and repeatable amount of material to be dispensed  
through the pumping system.  
67020  
CYCLE CONTROLLER  
SEE ADDITIONAL PARTS  
ON FOLLOWING PAGES  
Pumps used with this counter assembly must be retrofitted with special  
parts. These special parts will allow the pump to output a pilot air signal  
which is needed to trigger the counter.  
The controller assembly, with 1/4” N.P.T. inlet / outlet, includes a pre-as-  
sembled countdown counter, palm operated valve, bracket, tubing and  
an air regulator with air pressure gauge.  
OPERATION  
NOTE: This kit is intended to be attached directly to the pump air inlet.  
Mountingitadistancefromthepumpcouldresultinanairpressuredrop  
in the pilot signal to the counter and may affect the accuracy.  
Todeterminethenumberofcyclesneededtogetthedesiredoutput,use  
the following formula: Divide the amount of material desired by the dis-  
placementpercycletogetthecountersettingthatisneeded(refertothe  
pump manual).  
NOTE: For best results, operate the pump at 30 - 90 p.s.i. (2.1 - 6.2  
bar). Fluctuations in the air pressure can affect the displacement per  
cycle. Oncethedesireddisplacementisachieved, keeptheairpressure  
as constant as possible.  
BASIC OPERATION  
1. Connect air to pump.  
2. Set cycle count: Hold the reset button down while entering a new  
number of cycles on the counter.  
3. Press the palm button to start the cycle.  
Figure 1  
SCHEMATIC VIEW  
PALM  
VALVE  
E212HP  
AIR  
OUTLET  
PUMP  
SIGNAL  
REGULATOR  
R37121-100  
COUNTER  
59802  
-5  
-3  
AIR  
INLET  
Z
4
2
P
4. The pump willautomatically shut off andreset tothe count originally  
set.  
Y
A
GAUGE  
INGERSOLL RAND COMPANY LTD  
P.O. BOX 151 D ONE ARO CENTER D BRYAN, OHIO 43506-0151  
¥ (800) 276-4658 D FAX (800) 266-7016  
E2010  
CCN 99713075  
 
3/8” AND 1/2” DIAPHRAGM PUMP CONTROLLER INSTALLATION  
3/8” AND 1/2” DIAPHRAGM PUMPS (see figure 3)  
NOTE: Refer to the pump Operator’s Manual.  
1. Remove the four long valve block retaining bolts.  
rings included in kit.  
4. Reassemble the valve and replace the major valve bolts, torque to  
15 - 20 in. lbs (1.7 - 2.3 Nm).  
5. Remove the tubing from the 90_ elbow and install the 59756-4 90_  
tubing elbow into the new pilot port.  
2. Remove the 93086 or 96352 plug from the air motor major valve.  
3. Models66605X-XandPD05P-X-X:Installthenew93909plug(with  
the threaded hole), use the new Y325-125 “O” ring included in kit.  
Models PD03P-X-X, PD05P-X-X-B and PD05R-X-X-B: Install the  
new 96462 plug (with the threaded hole), use the new Y325-29 “O”  
6. Attachthekittothepumpinletasshownandre-attachthetubetothe  
59756-4 90_ elbow.  
VIEW OF 1/2" NON-METALLIC DIAPHRAGM PUMP SHOWING ASSEMBLY OF 67072 CYCLE CONTROLLER  
Controller  
1/2" Diaphragm Pump  
Replace existing plug with new 93909/  
96462 pilot plug and Y325-125 / Y325-29  
replacement “O” ring(s).  
59756-4 90° Elbow  
Figure 3  
1” NON-METALLIC DIAPHRAGM PUMP CONTROLLER INSTALLATION  
1” NON-METALLIC DIAPHRAGM PUMPS ONLY (see figure 4)  
NOTE: Refer to the pump Operator’s Manual.  
1. Removefourmajorvalvecapscrewsandplateontheairinletsideof  
the pump.  
2. Remove 92878 gasket.  
3. Replace the old 92878 gasket with new 92878 gasket provided in  
the kit.  
peredthreadsoutward, securetheplatewithfourscrewsandwash-  
ers.  
5. Remove the tubing from the 90_ elbow and assemble the 59756-4  
90_ tubing elbow into the adapter plate. NOTE: The elbow cannot  
be installed if the plate is reversed.  
6. Attachthekittothepumpinletasshownandre-attachthetubetothe  
59756-4 90_ elbow.  
4. Install the new 93911 adapter plate with the 1/8 - 27 N.P.T.F - 1 ta-  
CROSS SECTION OF 1" NON-METALLIC DIAPHRAGM PUMP  
SHOWING ASSEMBLY OF 67072 CYCLE CONTROLLER  
1” Diaphragm Pump  
Controller  
93911 Adapter Plate  
59756-4 90 Elbow  
Major Valve Cap Screws  
Gasket  
Figure 4  
Page 3 of 4  
67072  
 
1” METALLIC DIAPHRAGM PUMP CONTROLLER INSTALLATION  
1” METALLIC DIAPHRAGM PUMPS ONLY (see figure 5)  
NOTE: Refer to the pump Operator’s Manual.  
1. On the air inlet side of the pump, remove the four Major Valve cap  
screws, 92003 leg and 92878 gasket.  
2. The leg of a 1” metallic diaphragm pump must be modified. Use the  
93913 template included as a guide (drill a 1/2” hole).  
3. Replace the old 92878 gasket with new 92878 gasket provided in  
the kit.  
5. Place the 92004 gasket on the leg.  
6. Install the 93911 adapter plate with the 1/8 - 27 N.P.T.F. - 1 tapered  
threads outward, secure the plate with four screws and lockwash-  
ers. NOTE: The elbow cannot be installed if the plate is reversed.  
7. Remove the tubing from the 90_ elbow and assemble the 59756-4  
90_ tubing elbow into the adapter plate.  
8. Attachthekittothepumpinletasshownandre-attachthetubetothe  
59756-4 90_ elbow.  
4. Position the modified leg.  
1" METALLIC DIAPHRAGM PUMP  
93913 TEMPLATE  
FOR USE WITH  
1" METALLIC LEG  
1" Diaphragm Pump  
67072 Controller  
ALIGN THE FOUR 9/32" DIA. TEMPLATE HOLES WITH THE  
FOUR LEG BOLT HOLES.  
ALINEE LOS CUATRO ORIFICIOS DE 9/32" DE DIÁMETRO  
DE LA PLANTILLA CON LOS CUATRO ORIFICIOS DE LOS  
PERNOS DE LAS CUATRO PATAS.  
ALIGNER LES QUATRE TROUS DU GABARIT DE 9/32" DE  
DIAMÈTRE AVEC LES QUATRE TROUS DE BOULON DE LA  
PATTE.  
Air Inlet  
DRILL  
A
.500" DIA. HOLE THROUGH THE LEG HERE.  
PERFORE AQUÍ UN ORIFICIO DE .500" DE DIÁMETRO  
TRAVÉS DE LA PATA.  
A
PERCER ICI UN TROU DE 0,500" DE DIAMÈTRE DANS LA  
PATTE.  
P/N 93913  
Signal Tube  
REASSEMBLY ORDER  
1. 92878 Gasket  
90 Tubing Elbow  
2. 92003 Modified Leg (with new hole drilled by installer)  
3. 92004 Gasket  
4. 93911 Adapter Plate  
5. Lockwasher (4)  
6. Y6-45-C Screw (4)  
(1/4" - 20 x 1")  
Figure 5  
PN 97999-596  
67072  
Page 4 of 4  
 

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